Second Hand 3.1 with 0.8mm Nozzle not printing

Hello everyone its me again! I hope this saga has almost come to an end! So after finding out that the printer does not have its standard 0.4mm nozzle but a 0.8mm nozzle instead. The test extrude function works fine but when it comes to printing the gcode the filament just balls up next to the nozzle.
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130 Replies
rising-crimson
rising-crimson8mo ago
What do you mean with "when it comes to printing the gcode the filament just balls up next to the nozzle"? Please post photos. If "Primeblob" is activated the printer primes the nozzle before the print starts by extruding a blob in the corner of the bed.
E-TF[102] Riker
E-TF[102] Riker8mo ago
I’m not referring to the prime blob. I’m referring to after when the tool head returns home to start the print and begins the first layer. I will record a video later today. I calibrated Z offset using the paper method shown in the commissioning guide, but 0.8 mm This offset is too small?
rising-crimson
rising-crimson8mo ago
Did you set your slicer also to 0.8 Nozzle? What is your first layerheight? 0.8 offset is too much. when your fist layer is set to e.g. 0.6mm i would try a 0.3mm offset. When using a 0.4 Nozzle with a lyerheight of 0.2, normally you set your offset to 0.1
E-TF[102] Riker
E-TF[102] Riker8mo ago
Whops autocorrect changed what I wrote, meant to say using the paper to calibrate the offset maybe too small for 0.8 0.4 In prusa there doesn’t appear to be a preset for 0.8 so I tried to make my own
rising-crimson
rising-crimson8mo ago
could be possible. I never used a 0.8 nozzle. Try a bigger offset if you have set it now to 0.1 (with paper)
E-TF[102] Riker
E-TF[102] Riker8mo ago
Will try. I also think maybe my custom-made profile is wrong
rising-crimson
rising-crimson8mo ago
for me a offset of half of the leyerheight works great normally
ant
ant8mo ago
why do you have a custom made profile ? you can start off with the generic <filament type> presets and just change the nozzle diameter to match in the printer settings under extruder
E-TF[102] Riker
E-TF[102] Riker8mo ago
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E-TF[102] Riker
E-TF[102] Riker8mo ago
This is what I did initially. But it did not work. That let me down the custom profile rabbit hole.
ant
ant8mo ago
oh no after cleaning it up does it continue to do that? i'm not familiar with that hotend
E-TF[102] Riker
E-TF[102] Riker8mo ago
Indeed :(( it only does it while printing. When it is idle and I click extrude it appears to come out fine It’s a mosquito magnum
ant
ant8mo ago
hmm does anything stick to the print surface? i feel like i see that happen when too much filament comes out and it doesn't stick to where it should so it goes up on itself. idon't often see something print nicely but then still have that happen
E-TF[102] Riker
E-TF[102] Riker8mo ago
The print blob sticks Does the test blob adhere to the Z offset? This is my main assumption as it appears to be an issue once it starts printing the G code.
ant
ant8mo ago
prime blob?
E-TF[102] Riker
E-TF[102] Riker8mo ago
Yes
ant
ant8mo ago
think so
E-TF[102] Riker
E-TF[102] Riker8mo ago
As that does appear to stick
ant
ant8mo ago
is the main print area clean ?
E-TF[102] Riker
E-TF[102] Riker8mo ago
I cleaned it with alcohol a few days ago
ant
ant8mo ago
so it is not sticking when you print it there?
E-TF[102] Riker
E-TF[102] Riker8mo ago
To me, it appears that the nozzle is too close to the print bed. However, I keep calibrating the z offset via the paper method demonstrated in the commissioning guide I have asked the previous owner if he has the original 0.4 mm nozzle. He is unsure at this time. I do not believe the currently installed nozzle to be at the highest quality
ant
ant8mo ago
have you tried the first layer test ? https://docs.ratrig.com/commissioning-guides/v-core-3-1#z-offset i'm assuming you did this when you mention paper test right beneath it is a first layer test. it prints a big rectangle and you can live adjust the zoffset
E-TF[102] Riker
E-TF[102] Riker8mo ago
Oh! That was the STL I was printing 😂. For some reason I thought that menu did not work during a print I will try this tomorrow as I live in a solar house and I do not have much electric right now to use the printer 😅
ant
ant8mo ago
👀
E-TF[102] Riker
E-TF[102] Riker8mo ago
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E-TF[102] Riker
E-TF[102] Riker8mo ago
Did this all myself lol
E-TF[102] Riker
E-TF[102] Riker8mo ago
@antmit
ant
ant8mo ago
well, it's either not extruding properly, or, it's extruding fine and it's not adhering to your build plate because you see all that excess buildup on your nozzle, it probably is extruding properly. what do you think? what type of filament are you testing wtih, pla?
E-TF[102] Riker
E-TF[102] Riker8mo ago
When it does the prime blob it does it with no problem Yeah As soon as it homes after the blob to do the gcode it does this Maybe I need to up the feed rate? Like I’m my original picture it only says 24mm^3 maybe that’s too low for 0.8?
ant
ant8mo ago
when i did my first test print i chose PLA with stock generic prusa slicer settings and it seemed to work fine. my recommendation is go back to the generic filament setting. apply some gluestick to your build plate if you haven't already where you'll be printing, and see if it will adhere
E-TF[102] Riker
E-TF[102] Riker8mo ago
I was using the genetic pla profile in prusa, and the prime, blob adheres of that means anything Do you also have a orbiter? And if so what is your mm^3 I have had one print that completed the first layer But the 2nd layer died
E-TF[102] Riker
E-TF[102] Riker8mo ago
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E-TF[102] Riker
E-TF[102] Riker8mo ago
I set the bed temp to 60, maybe it’s too low for a 500mm bed
ant
ant8mo ago
Well you said you cleaned your print bed with alcohol and I’ve read things where that may affect adhesion So I think it’s best to isolate variables and figure out is it an extrusion problem or is it an adhesion problem I have orbiter 2.0 I didn’t change any flow settings it’s whatever it defaults to
E-TF[102] Riker
E-TF[102] Riker8mo ago
The reason why I ask is I don’t know if the previous owner had changed the extrusion variables Maybe increasing the bed, temperature will help Don’t really have any glue here 😓 I just don’t understand why the prime blob adheres fine
ant
ant8mo ago
It’s a down and up motion. No lateral movement
E-TF[102] Riker
E-TF[102] Riker8mo ago
Ok 👍👍 I live in the mountains so its a 50km drive to the store, going to buy some glue today haha if you could tell me what you have your orbiters default settings at that would be a great hand Also the rear of my machine has somthing called the "smart fillimant sensor" however i see it tries to put commands into the console but the commands it enters are not recognised by ratos
ant
ant8mo ago
Which settings ?
E-TF[102] Riker
E-TF[102] Riker8mo ago
Or I should say this value
E-TF[102] Riker
E-TF[102] Riker8mo ago
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E-TF[102] Riker
E-TF[102] Riker8mo ago
Regardless I have a 0.4mm nozzle arriving tomorrow and I got the glue stick :) I think tomorrow if all fails I will also reinstall ratos As I have no idea what configuration changes this guy has made. At least if I reinstall it, I can follow the guide
ant
ant8mo ago
isn't that a dynamic value?
E-TF[102] Riker
E-TF[102] Riker8mo ago
No matter what I change in the cfg the mm^3 stays the same I read somewhere that someone had a much higher mm^3 then what I have displayed here
ant
ant8mo ago
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ant
ant8mo ago
not actualyl sure what this is my nozzle size is 0.4 in my slicer ah it's a config item
E-TF[102] Riker
E-TF[102] Riker8mo ago
It’s the volume of filament in mm cubed It actually appears you have a config error here Your nozzle diameter is set to 0.6 Strange
ant
ant8mo ago
i don't know if it has any actual effect, i thought this is controlled via slicer well i changed it to 0.4. my prints with this at 0.6 were fine 🤷 my slicer is 0.4
E-TF[102] Riker
E-TF[102] Riker8mo ago
I saw on an online post that it doesn’t really matter but helps with pressure advance or something? Because that’s where it is in the config file
ant
ant8mo ago
try using a thin layer of gluestick wher you are printing, see if that helps also try going through the zoffset calibration again you are making sure to save it right?
E-TF[102] Riker
E-TF[102] Riker8mo ago
Yup Tomorrow I get a new nozzle, 0.4 instead of 0.8. I think this will also help. Got the glue stick today also. It’s a bit cloudy today so I don’t have much electric to test it out. 😂
ant
ant8mo ago
you need to get one of those cycling generators
E-TF[102] Riker
E-TF[102] Riker8mo ago
Lol just got my generator back today but the carburettor is fucked @antmit so far, massive improvement with the new nozzle. It’s actually gets the first layer down. I just need to re-calibrate my Z offset.
ant
ant8mo ago
Interesting!
E-TF[102] Riker
E-TF[102] Riker8mo ago
Ok it failed but it got a lot further with the new nozzle I am using the glue now and it’s going well I do still believe it is under extruding though I have the speed set to 150mm/s In the machine configuration tab
ant
ant8mo ago
I’m trying to think back to when I was having first layer issues Z offset was my biggest problem where I kept everything else stock But that’s because my tool head has been modified It was slipping
E-TF[102] Riker
E-TF[102] Riker8mo ago
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ant
ant8mo ago
But it’s good you get it to stick now
E-TF[102] Riker
E-TF[102] Riker8mo ago
So far so good with the z cube. But when doing the fitst layer stl it was going horribly how fast do you have your printer running?
ant
ant8mo ago
1000 travel like 500 infill 20k accel
E-TF[102] Riker
E-TF[102] Riker8mo ago
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E-TF[102] Riker
E-TF[102] Riker8mo ago
This was my first layer stl wow nice pla or petg?
ant
ant8mo ago
PETG
E-TF[102] Riker
E-TF[102] Riker8mo ago
I just got some today. Still trying to get the printer working with pla before switching to petg
ant
ant8mo ago
It’s not printing great yet. Having some fan issue But it’s acceptable
E-TF[102] Riker
E-TF[102] Riker8mo ago
but look at this. Horrible I raised the z off set but then the print lines were not sticking and were balling up under the print head I wonder why my pei sheet is so bad maybe someone spilt some chemicals on it or something when i cleaned it i just used a cleaning whipe
ant
ant8mo ago
Sometimes when you use alcohol to clean it just smears stuff around
E-TF[102] Riker
E-TF[102] Riker8mo ago
one of them low alchohol baby wipe type of things yeah it was jus a cleaning wipe really
ant
ant8mo ago
That’s why I suggested glue stick at the beginning because it provides a layer on top of whatever is on the sheet And eliminates a variable
E-TF[102] Riker
E-TF[102] Riker8mo ago
ah fuck, I see the corner lifting up now
E-TF[102] Riker
E-TF[102] Riker8mo ago
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E-TF[102] Riker
E-TF[102] Riker8mo ago
hard to see on camera
ant
ant8mo ago
What kind of probe is on your machine?
E-TF[102] Riker
E-TF[102] Riker8mo ago
pinda
ant
ant8mo ago
Have you reset it especially with new nozzle?
E-TF[102] Riker
E-TF[102] Riker8mo ago
just did probe calibrate
ant
ant8mo ago
But what about the vertical position
E-TF[102] Riker
E-TF[102] Riker8mo ago
the z offset type of thing?
ant
ant8mo ago
No There’s a set screw to hold it in place But it’s supposed to be a certain height relative to the nozzle
E-TF[102] Riker
E-TF[102] Riker8mo ago
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E-TF[102] Riker
E-TF[102] Riker8mo ago
oh ok ah the cube just pinged off my buildplate lol as i was typing the message
ant
ant8mo ago
lol
E-TF[102] Riker
E-TF[102] Riker8mo ago
my part cooling fan appears to be at max also
E-TF[102] Riker
E-TF[102] Riker8mo ago
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ant
ant8mo ago
Too much cooling?
E-TF[102] Riker
E-TF[102] Riker8mo ago
where can i find the correct documentation to calibrate this? you think?
ant
ant8mo ago
I’m trying to find it too but not sure where I saw it
E-TF[102] Riker
E-TF[102] Riker8mo ago
you can see the bottom layer is warped
ant
ant8mo ago
Basically put the nozzle to the bed Loosen set screw Use zip tie (1mm) under the probe Then tighten
E-TF[102] Riker
E-TF[102] Riker8mo ago
ok will do thanks ant you have been so helpful dont know where i would be without you lol sorry for all the bother
ant
ant8mo ago
Don’t thank me yet you’re still not up and running yet lol
E-TF[102] Riker
E-TF[102] Riker8mo ago
but still you have been ever so patient lol
ant
ant8mo ago
whats your first layer speed? i have mine pretty low
E-TF[102] Riker
E-TF[102] Riker8mo ago
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E-TF[102] Riker
E-TF[102] Riker8mo ago
It’s set to 40mms When im watching the nozzle thee doesnt appear to be alot of fillimatn extruding There is also this thing
E-TF[102] Riker
E-TF[102] Riker8mo ago
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ant
ant8mo ago
i think that's mostly a pass through, it's only supposed to do something when it no longer detects filament
E-TF[102] Riker
E-TF[102] Riker8mo ago
Just watching the nozzle it looks like bearly any fillimant is coming through
ant
ant8mo ago
hmm what hot end are you using again ? mosquito magnum ?
E-TF[102] Riker
E-TF[102] Riker8mo ago
I mean I could try swap fillimant to some petg but its quite humid today yup when i manually extrude it works fine
ant
ant8mo ago
what slicer are you using, prusa?
E-TF[102] Riker
E-TF[102] Riker8mo ago
yeah
ant
ant8mo ago
if you manually extrude and it works well how does your prime blob look ?
ant
ant8mo ago
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E-TF[102] Riker
E-TF[102] Riker8mo ago
looks fine like that
E-TF[102] Riker
E-TF[102] Riker8mo ago
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ant
ant8mo ago
well the fact that your recent print popped off your print bed means still some sort of layer adhesion issue you never got the first layer test to work perfectly?
E-TF[102] Riker
E-TF[102] Riker8mo ago
no only the cube
ant
ant8mo ago
i would focus on getting the first layer test to work if you can't get that to work, anything else working is by chance
ant
ant8mo ago
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E-TF[102] Riker
E-TF[102] Riker8mo ago
I just changed my fillimant to some older pla I have appears to be printing fine still having some adhesion issues with the cuby. Test strip prints fine though I am going to try deep clean this pei i also have small pei sheet for my ender 3 might put that in the center and see if it sticks followed a guide on bed adhesion and cleaned the sheet to death
E-TF[102] Riker
E-TF[102] Riker8mo ago
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E-TF[102] Riker
E-TF[102] Riker8mo ago
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E-TF[102] Riker
E-TF[102] Riker8mo ago
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E-TF[102] Riker
E-TF[102] Riker8mo ago
It looks to have done ok! Some strange thing on y But the rest is ok! I am so happy
ant
ant8mo ago
Nice!
E-TF[102] Riker
E-TF[102] Riker8mo ago
Do you have any specific settings for slicer or cfg to help increase the speed? What slicer do you use?
ant
ant8mo ago
I’m using prusaslicer There’s a speed page with settings you can adjust When I switched to 5160T 50v x/y drivers I use 1000m/s travel 20k accel Printing is like 500m/s perimeters and infill I think But i haven’t tuned it well yet I just know that there’s no skipping or anything at these settings Extrusion temp and cooling is the next challenge for me to figure out
ant
ant8mo ago
ant
ant8mo ago
My bed velocity is 30m/s 1k accel I think
E-TF[102] Riker
E-TF[102] Riker8mo ago
That is absolutely amazing My bed levelling takes so long 😭 I also need to work on my belt tension next @antmit I assume this isn’t good 😅
E-TF[102] Riker
E-TF[102] Riker8mo ago
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ant
ant8mo ago
Oh no
E-TF[102] Riker
E-TF[102] Riker8mo ago
Just tightened a few bolts and got this
E-TF[102] Riker
E-TF[102] Riker8mo ago
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E-TF[102] Riker
E-TF[102] Riker8mo ago
The 25hz is almost equal Do you think this warrants a fix my resonance thread? 😂 or is it fixable here
ant
ant8mo ago
Make a new thread
E-TF[102] Riker
E-TF[102] Riker8mo ago
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E-TF[102] Riker
E-TF[102] Riker8mo ago
I think it’s ok now 😌